Investigation of nanoporosities fabricated on metallic glass surface by hydroxyapatite mixed EDM for orthopedic application
DOI:
https://doi.org/10.11113/mjfas.v13n4-2.830Keywords:
HA-EDM, Metallic glass, Nanoporosities, Orthopedic ImplantAbstract
Bulk metallic glasses (BMGs) have exceptional biomechanical characteristics like low elastic modulus, outstanding fracture strength, superior wear and corrosion resistance compared to routinely used biomaterials. The major downside of BMG is its inability to osteointegrate to the surrounding living tissues. To solve this problem, a biocompatible and bone-like nanoporous layer are normally imparted on the implant surface. In this study, a very hard, biocompatible and nano-porous layer was deposited on the Zr-based metallic glass surface, by hydroxyapatite mixed electrical discharge machining (HA-EDM). FESEM was employed to observe the pore distribution, geometry, and sizes. The result reveals the formation of rough, narrow craters and interconnected nanoporosities in the range of 558.2 nm to 893 nm in diameter and surface area of 244764 nm2 to 626596 nm2. However, the XRD and EDX characterization revealed the deposition of ZrC, TiC and CaTiO3 on the HA-EDMed surface. The surface produced by HA-EDM is expected to facilitate higher tissue in-growth and bone-implant adhesion.References
Aliyu, A. A., Hamidon, M., & Rohani, J. M. (2014). Parametric study of powder mixed electrical discharge machining and mathematical modeling of SiSiC using copper electrode. Advanced Materials Research, 845, 878-882.
Aliyu, A. A. A., Abdul-Rani, A. M., Ginta, T. L., Prakash, C., Axinte, E., Razak, M. A., & Ali, S. (2017). A review of additive mixed-electric discharge machining: Current status and future perspectives for surface modification of biomedical implants. Advances in Materials Science and Engineering, Article ID 8723239.
Aliyu, A. A. A., Rohani, J. M., Rani, A. M. A., & Musa, H. (2017). Optimization of electrical discharge machining parameters of sisic through response surface methodology. Jurnal Teknologi, 79(1), 119-129.
Amorim, F., & Weingaertner, W. (2004). Die-sinking electrical discharge machining of a high-strength copper-based alloy for injection molds. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 26(2), 137-144.
Ashkanfar, A., Langton, D. J., & Joyce, T. J. (2017). A large taper mismatch is one of the key factors behind high wear rates and failure at the taper junction of total hip replacements: A finite element wear analysis. Journal of the Mechanical Behavior of Biomedical Materials, 69, 257–266.
Asri, R., Harun, W., Hassan, M., Ghani, S., & Buyong, Z. (2016). A review of hydroxyapatite-based coating techniques: Sol–gel and electrochemical depositions on biocompatible metals. Journal of the Mechanical Behavior of Biomedical Materials, 57, 95-108.
Bahraminasab, M., Sahari, B., Edwards, K., Farahmand, F., Arumugam, M., & Hong, T. S. (2012). Aseptic loosening of femoral components–A review of current and future trends in materials used. Materials & Design, 42, 459-470.
Batish, A., Bhattacharya, A., Singla, V., & Singh, G. (2012). Study of material transfer mechanism in die steels using powder mixed electric discharge machining. Materials and Manufacturing Processes, 27(4), 449-456.
Cabanes, I., Portillo, E., Marcos, M., & Sánchez, J. (2008). An industrial application for on-line detection of instability and wire breakage in wire EDM. Journal of Materials Processing Technology, 195(1), 101-109.
Chen, Q., & Thouas, G. A. (2015). Metallic implant biomaterials. Materials Science and Engineering: R: Reports, 87, 1-57.
DeFrances, C. J., Lucas, C. A., Buie, V. C., & Golosinskiy, A. (2008). 2006 National hospital discharge survey. National Health Statics Reports, 5, 1-20.
Dorozhkin, S. V. (2015). Calcium orthophosphate deposits: preparation, properties and biomedical applications. Materials Science and Engineering: C, 55, 272-326.
Huang, T.-S., Hsieh, S.-F., Chen, S.-L., Lin, M.-H., Ou, S.-F., & Chang, W.-T. (2015). Surface modification of TiNi-based shape memory alloys by dry electrical discharge machining. Journal of Materials Processing Technology, 221, 279-284.
Kruth, J.-P., Stevens, L., Froyen, L., & Lauwers, B. (1995). Study of the white layer of a surface machined by die-sinking electro-discharge machining. CIRP Annals-Manufacturing Technology, 44(1), 169-172.
Kumar, A., Kumar, V., & Kumar, J. (2016). Surface crack density and recast layer thickness analysis in WEDM process through response surface methodology. Machining Science and Technology, 20(2), 201-230.
Kurtz, S., Ong, K., Lau, E., Mowat, F., & Halpern, M. (2007). Projections of primary and revision hip and knee arthroplasty in the United States from 2005 to 2030. Journal of Bone and Joint Surgery, 89(4), 780-785.
Liew, P. J., Yan, J., & Kuriyagawa, T. (2013). Experimental investigation on material migration phenomena in micro-EDM of reaction-bonded silicon carbide. Applied Surface Science, 276, 731-743.
Martin, J. R., & Trousdale, R. T. (2013). Unique failure mechanism of a femoral component after revision total hip arthroplasty. Orthopedics, 36(10), e1327-e1329.
Odekerken, J. C., Welting, T. J., Arts, J. J., Walenkamp, G., & Emans, P. J. (2013). Modern orthopaedic implant coatings—Their pro’s, con’s and evaluation methods. Modern Surface Engineering Treatments. New York: InTech, 45-73.
Prakash, C., Kansal, H., Pabla, B., & Puri, S. (2015). Processing and characterization of novel biomimetic nanoporous bioceramic surface on β-Ti implant by powder mixed electric discharge machining. Journal of Materials Engineering and Performance, 24(9), 3622-3633.
Prakash, C., Kansal, H. K., Pabla, B., & Puri, S. (2016). Powder mixed electric discharge machining: An innovative surface modification technique to enhance fatigue performance and bioactivity of β-Ti implant for orthopedics application. Journal of Computing and Information Science in Engineering, 16(4), 041006.
Prakash, C., Kansal, H. K., Pabla, B., Puri, S., & Aggarwal, A. (2015). Electric discharge machining–A potential choice for surface modification of metallic implants for orthopedic applications: A review. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 0954405415579113.
Saxena, K. K., Agarwal, S., & Khare, S. K. (2016). Surface characterization, material removal mechanism and material migration study of micro EDM process on conductive SiC. Procedia CIRP, 42, 179-184.
Stojanovic, D., Jokic, B., Veljovic, D., Petrovic, R., Uskokovic, P., & Janackovic, D. (2007). Bioactive glass–apatite composite coating for titanium implant synthesized by electrophoretic deposition. Journal of the European Ceramic Society, 27(2), 1595-1599.
Wang, L.-N., & Luo, J.-L. (2011). Preparation of hydroxyapatite coating on CoCrMo implant using an effective electrochemically-assisted deposition pretreatment. Materials Characterization, 62(11), 1076-1086.
Wang, W.-H., Dong, C., & Shek, C. (2004). Bulk metallic glasses. Materials Science and Engineering: R: Reports, 44(2), 45-89.
Xu, H., Geng, X., Liu, G., Xiao, J., Li, D., Zhang, Y., . . . Zhang, C. (2016). Deposition, nanostructure and phase composition of suspension plasma-sprayed hydroxyapatite coatings. Ceramics International, 42(7), 8684-8690.
Zhang, L., He, Z., Zhang, Y., Jiang, Y., & Zhou, R. (2016). Enhanced in vitro bioactivity of porous NiTi–HA composites with interconnected pore characteristics prepared by spark plasma sintering. Materials & Design, 101, 170-180.
Zhang, Y., Liu, Y., Shen, Y., Ji, R., Li, Z., & Zheng, C. (2014). Investigation on the influence of the dielectrics on the material removal characteristics of EDM. Journal of Materials Processing Technology, 214(5), 1052-1061.
Zou, R., Yu, Z., Li, W., Guo, M., & Li, J. (2016). Influence of porous structure on the machining performance of micro EDM. Journal of Materials Processing Technology, 232, 43-51.