Configuration of a newly optimized multi-cyclones unit as a fine particulate emission separator in air pollution control

Authors

  • Norelyza Hussein Universiti Teknologi Malaysia
  • Mohd Rashid Mohd Yusof Malaysia-Japan International Institute of Technology (MJIIT)
  • Nur Hasyimah Hashim Malaysia-Japan International Institute of Technology (MJIIT)
  • Eeydzah Aminudin Universiti Teknologi Malaysia
  • Che Hafizah Che Hassan Universiti Teknologi Malaysia

DOI:

https://doi.org/10.11113/mjfas.v16n1.1644

Keywords:

Air pollution, multi-cyclones, multi-cyclones configurations, multi-cyclones design, particulate control, particulate emission

Abstract

Multi-cyclones separator, which consists of many miniature cyclones, works in the same principle as single cyclone in separation of particulate matter from flue gas. However, multi-cyclone is able to attain higher collection efficiency and concurrently avoid rapid increasing of pressure drop due to the usage of small diameter cyclone. The studies on multi-cyclones are very limited and lacking especially on its design configurations due to its confidentiality and commercial reason. Thus, a configuration of a newly optimized multi-cyclone unit named as MR-deDuster is discussed and assessed in this study. Six dimensions considered in the study include diameter of cyclone (D), diameter of vortex finder (De), length of cyclone body (Lb), length of cyclone cone (Lc), length of vortex finder (S), and diameter of dust outlet (Dd). The theoretical background of the unit was developed based on the modifications of established design equations available in literatures. The selection of the new dimension and the actual size of the unit were based on two main criteria (the performance of the unit based on its cut-diameter and the ratio of axial dimensions). The predicted cut-diameter and pressure drop of the selected dimension was 1.7 µm and 86 mm of water, respectively. Meanwhile, the optimum axial ratios of the final design were Lb/D = 1.6, S/D = 1, and Lb-S/D = 0.7, with respect to the diameter of the cyclone.

Author Biographies

Norelyza Hussein, Universiti Teknologi Malaysia

 School of Civil Engineering, Faculty of Engineering

Mohd Rashid Mohd Yusof, Malaysia-Japan International Institute of Technology (MJIIT)

Air Resources Research Laboratory

Nur Hasyimah Hashim, Malaysia-Japan International Institute of Technology (MJIIT)

Air Resources Research Laboratory

Eeydzah Aminudin, Universiti Teknologi Malaysia

 School of Civil Engineering, Faculty of Engineering

Che Hafizah Che Hassan, Universiti Teknologi Malaysia

Faculty of Chemical and Energy Engineering (FKT)

References

Norelyza, H., Rashid, M., Hajar, S., and Nurnadia, A. 2014. MR-deDuster: A dust emission separator in air pollution control. Jurnal Teknologi (Sciences & Engineering). 68(5): 85-88.

Rashid, M., Huda, N., Norelyza, H., and Hasyimah, N. 2015. Comparison of the performance of MR-deDuster with other conventional cyclones. Sains Malaysiana. 44(4): 565-569.

Norelyza, H., and Rashid, M. 2013. Performance of MR-deDuster: A case study of a palm oil mill plant. Advanced Materials Research. 664: 133-137.

Cooper, C. D., and Alley, F. C. 2011. Air pollution control: A design approach. Waveland Press: Long Grove, IL.

Theodore, L., and Buonicore, A. J. 1976. Air pollution control equipment, Vol. 1: Particulates. CRC Press: Boca Raton, Florida.

Alexander, R. M. 1949. Fundamentals of cyclone design and operation. Proceeding Australasian Institute of Mining and Metallurgy. 152(3): 152-153.

Karagoz, I., Avci, A., Surmen, A., and Sendogan, O. 2013. Design and performance evaluation of a new cyclone separator. Journal of Aerosol Science. 59: 57-64.

Hsu, C. W., Huang, S. H., Lin, C. W., Hsiao, T. C., Lin, W. Y., and Chen, C. C. 2014. An experimental study on performance improvement of the stairmand cyclone design. Aerosol and Air Quality Research. 14(3): 1003-1016.

Lapple, C. E. 1951. Processes use many collector types. Chemical Engineering. 58(5): 144-151.

Licht, W. 1988. Air pollution control engineering: Basic calculations for particulate collection (Vol. 10). CRC Press: Boca Raton, Florida.

Theodore, L. 2008. Air pollution control equipment calculations. John Wiley & Sons: Hoboken, New Jersey.

Zhu, Y., and Lee, K. W. 1999. Experimental study on small cyclones operating at high flowrates. Journal of Aerosol Science. 30(10): 1303-1315.

Avci, A., and Karagoz, I. 2003. Effects of flow and geometrical parameters on the collection efficiency in cyclone separators. Journal of Aerosol Science. 34(7): 937-955.

Azadi, M., and Azadi, M. 2012. An analytical study of the effect of inlet velocity on the cyclone performance using mathematical models. Powder Technology. 217: 121-127.

Elsayed, K., and Lacor, C. 2011. The effect of cyclone inlet dimensions on the flow pattern and performance. Applied Mathematical Modelling. 35(4): 1952-1968.

Stairmand, C. J. 1951. The design and performance of cyclone separators. Transactions of the Institution of Chemical Engineers. 29: 356-383.

Swift, P. 1969. Dust control in industry. Dust Control Equipment Limited: England.

Norelyza, H., and Rashid M. 2013. Comparative fractional efficiency prediction of MR-deDuster. MJIIT-JUC International Symposium, 2013. Tokai University, Hiratsuka.

Shepherd, C. B., and Lapple, C. E. 1940. Flow pattern and pressure drop in cyclone dust collectors cyclone without intel vane. Industrial & Engineering Chemistry. 32(9): 1246-1248.

Iozia, D. L., and Leith, D. 1990. The logistic function and cyclone fractional efficiency. Aerosol Science and Technology. 12(3): 598-606.

Chen, J., and Shi, M. 2007. A universal model to calculate cyclone pressure drop. Powder Technology. 171(3): 184-191.

Xiang, R. B., and Lee, K. W. 2001. Exploratory study on cyclones of modified designs. Particulate Science and Technology. 19(4): 327-338.

Buttner, H. 1988. Size separation of particles from aerosol samples using impactors and cyclones. Particle & Particle Systems Characterization. 5(2): 87-93.

Surmen, A., Avci, A., and Karamangil, M. I. 2011. Prediction of the maximum-efficiency cyclone length for a cyclone with a tangential entry. Powder Technology. 207(1): 1-8.

Ramachandran, G., Leith, D., Dirgo, J., and Feldman, H. 1991. Cyclone optimization based on a new empirical model for pressure drop. Aerosol Science and Technology. 15(2): 135-148.

Kim, G. N., Choi, W. K., and Jung, C. H. 2007. The development and performance evaluation of a cyclone train for the removal of contaminated hot particulate in a hot cell. Separation and Purification Technology. 55(3): 313-320.

Downloads

Published

02-02-2020